If you own a Ram 1500, you need to pay close attention to the exhaust manifold recall that’s affecting many trucks like yours. A failing exhaust manifold can cause ticking noises, reduced performance, and even dangerous exhaust fumes inside your cabin.
Ignoring these signs puts your safety and your truck’s health at risk. You’ll discover what the recall means for you, how to spot the symptoms early, and what steps you can take to protect yourself and your vehicle. Don’t wait until the problem gets worse—keep reading to find out exactly what you need to know about the Ram 1500 exhaust manifold recall.
Exhaust Manifold Issues
The Ram 1500 exhaust manifold plays a key role in directing exhaust gases from the engine cylinders to the exhaust system. Problems with this part can affect engine performance and safety. Understanding common exhaust manifold issues helps Ram owners spot problems early and take action.
Exhaust manifold issues often result from heat and pressure stress. Over time, metal parts can crack or warp. Leaks may develop where the manifold meets the engine. These leaks cause poor engine efficiency and noise. Early detection of issues avoids costly repairs and maintains vehicle safety.
Common Causes
Broken studs are a frequent cause of exhaust manifold leaks. These studs hold the manifold tight against the engine. Heat from engine cycles can warp the cast iron manifold. This warping stresses the studs and causes them to break. When studs break, exhaust gases escape through gaps. Worn or damaged gaskets also cause leaks. Gaskets seal the connection between the manifold and cylinder head. Over time, gaskets can crack or wear out from heat and vibration.
Signs To Watch For
A ticking noise from the engine area often signals a leak. This noise is louder when the engine is cold. It may quiet down as the engine warms and parts expand. Exhaust smell inside the cabin is a serious warning. This smell means gases are leaking into the passenger area. Drivers may notice reduced fuel efficiency and poor acceleration. These signs suggest the engine is not running properly. A check engine light can also indicate manifold problems.
Recall Vs Tsb
Understanding the difference between a recall and a Technical Service Bulletin (TSB) is important for Ram 1500 owners. Both address issues but vary in urgency and coverage. This section explains how each applies to the Ram 1500 exhaust manifold problem.
Recall Details
A recall is issued when a safety defect exists in the vehicle. For the Ram 1500 exhaust manifold, the recall targets broken studs causing leaks. These leaks can allow exhaust gases to enter the cabin, posing health risks. Ram notifies affected owners and offers free repairs. The repair replaces faulty parts to restore safety and performance. Recalls must be completed by dealerships at no cost to the owner.
Technical Service Bulletin
A Technical Service Bulletin informs dealers about common issues without a safety risk. The Ram 1500 TSB for exhaust manifolds guides mechanics on fixing leaks caused by warped manifolds or worn gaskets. TSB repairs may be covered under warranty but are not mandatory like recalls. Owners can ask their dealer if their truck qualifies for TSB service. This helps maintain the vehicle’s condition and prevents further damage.
Safety Concerns
The Ram 1500 exhaust manifold recall raises significant safety concerns. This issue affects how exhaust gases escape from the engine. Faulty manifolds can cause harmful fumes to leak into the vehicle. Such leaks pose serious health risks to drivers and passengers.
Besides health, the problem can impact engine performance. It may lead to reduced power and efficiency. Understanding these risks helps Ram 1500 owners take necessary action quickly.
Exhaust Fumes Risks
Exhaust fumes contain carbon monoxide, a colorless, odorless gas. This gas is dangerous and can cause poisoning. A leaking manifold may allow these fumes to enter the cabin. Breathing carbon monoxide can lead to headaches, dizziness, or worse. Prolonged exposure can be life-threatening. Keeping exhaust gases out of the vehicle is vital for safety.
Engine Performance Impact
A damaged exhaust manifold disrupts engine function. It causes exhaust leaks that affect engine pressure. This leads to poor fuel combustion and lower power output. Drivers may notice rough idling or weak acceleration. Fuel efficiency drops, costing more money on gas. Repairing the manifold improves engine health and saves fuel.
Repair Options
When dealing with a Ram 1500 exhaust manifold recall, choosing the right repair option is crucial. Proper repair ensures your truck runs safely and efficiently. Several routes exist for fixing this issue, each with its benefits. You can decide based on convenience, cost, and long-term needs.
Dealer Services
Authorized Ram dealers offer recall repairs at no cost. They use original parts and follow factory procedures. This guarantees the repair meets safety standards. Dealers also update your vehicle records, which helps maintain warranty coverage. Scheduling an appointment with a dealer is simple and usually quick. They provide peace of mind with professional service and genuine parts.
Qualified Mechanic Repairs
Experienced mechanics outside the dealership can handle exhaust manifold repairs. They often charge less and offer flexible scheduling. Ensure your mechanic uses quality replacement parts for durability. A skilled technician can diagnose related issues during the repair. This option suits those who prefer local service or want faster turnaround. Always check reviews and certifications before choosing a mechanic.
Aftermarket Upgrades
Aftermarket exhaust manifolds provide an alternative to standard repairs. These parts often use stronger materials to prevent future leaks. Upgrades can improve engine performance and sound. Installation may require a skilled professional to ensure proper fit. Aftermarket options suit owners wanting to enhance their truck beyond factory specs. Consider warranty status and compatibility before choosing this path.
Manufacturer Response
The manufacturer responded quickly to the Ram 1500 exhaust manifold recall. They acknowledged the issue affects vehicle safety and performance. Their priority is to protect drivers and passengers from potential harm caused by exhaust leaks.
Ram has taken steps to notify owners and offer free repairs. They aim to fix the problem efficiently and restore trust in the brand. The response includes clear guidelines on recall coverage and owner notifications.
Recall Coverage Limitations
The recall covers specific Ram 1500 models built within a certain date range. Trucks outside this range may not qualify for free repairs. Owners should check their vehicle identification number (VIN) to confirm eligibility.
Some trucks might have already had the exhaust manifold repaired under warranty or a technical service bulletin (TSB). These cases might not be included in the recall. It is important to verify if your vehicle qualifies before scheduling a repair.
Owner Notifications
Ram is sending official recall letters to owners registered in their database. These letters explain the defect, risks, and repair options. The notification includes instructions on how to schedule a free repair appointment.
Dealers will also contact owners via phone or email. Owners should respond promptly to avoid prolonged exposure to exhaust leaks. Staying informed ensures safety and helps maintain vehicle value.

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Preventive Tips
Taking care of your Ram 1500’s exhaust manifold helps avoid costly repairs and safety risks. Regular preventive steps keep your truck running smoothly. Early detection and proper care reduce the chances of leaks and damage.
Regular Inspections
Check the exhaust manifold area often for cracks or leaks. Listen for ticking sounds, especially when the engine is cold. Watch for any strange smells like exhaust fumes inside the cabin. Inspect bolts and gaskets for signs of wear or damage. Early spotting of issues helps fix problems before they get worse.
Proper Maintenance
Keep up with your truck’s scheduled maintenance to protect the exhaust manifold. Replace worn gaskets with original parts to ensure a good seal. Avoid harsh driving that causes extreme heat cycles and stress on the manifold. Use high-quality engine oil and coolant to reduce engine heat. Proper care extends the life of your exhaust manifold and improves engine performance.
Related Components
The Ram 1500 exhaust manifold recall highlights key related components that may affect engine performance and safety. Understanding these parts helps owners recognize issues early and seek timely repairs. Problems in connected components can worsen exhaust manifold faults and cause further damage.
Two main related components often linked to the exhaust manifold recall are the EGR cooler and the exhaust studs. Both play critical roles in the exhaust and emissions systems. Faults in these parts can lead to leaks, engine noises, and safety risks.
Egr Cooler Issues
The EGR cooler recirculates exhaust gases to reduce emissions. Over time, it can develop cracks or leaks due to heat stress. This causes coolant loss and engine overheating.
A damaged EGR cooler may also trigger check engine lights or rough idling. If left unchecked, it can worsen exhaust manifold problems. Repair or replacement is essential to avoid serious engine damage.
Exhaust Stud Weakness
Exhaust studs secure the manifold to the cylinder head. These studs can weaken or break from constant heat cycles. Broken studs create gaps that cause exhaust leaks.
Leaking exhaust manifolds produce ticking noises and reduce engine efficiency. The smell of exhaust fumes inside the cabin is a major safety concern. Replacing weakened studs restores proper seal and performance.

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Frequently Asked Questions
Is The Ram 1500 Exhaust Manifold Covered Under Warranty?
The Ram 1500 exhaust manifold is covered under the manufacturer’s limited warranty if defects occur within the warranty period. Check your specific warranty terms or contact a Ram dealer for precise coverage details.
How Much Does It Cost To Replace An Exhaust Manifold On A Dodge Ram 1500?
Replacing an exhaust manifold on a Dodge Ram 1500 typically costs between $400 and $900. Labor and parts affect pricing.
What Is The Problem With The Exhaust Manifold On A Hemi?
The Hemi exhaust manifold often cracks or leaks due to heat stress and weak bolts. This causes ticking noises, reduced fuel efficiency, and exhaust fumes inside the cabin. Regularly check bolts and replace gaskets with OEM parts to prevent damage and ensure safety.
What Is The Recall On The 2015 Dodge Ram Exhaust Manifold?
The 2015 Dodge Ram has no official recall for exhaust manifold issues. Instead, a Technical Service Bulletin (TSB) addresses common leaks and replacement guidance. Check with a Ram dealer for TSB coverage and repair options to ensure safety and performance.
What Is The Ram 1500 Exhaust Manifold Recall About?
The recall fixes cracks or leaks in the exhaust manifold causing engine noise and fumes.
Conclusion
Ram 1500 exhaust manifold recall highlights a serious safety concern. Addressing leaks early protects your engine and health. Check your truck’s recall status regularly for updates. Trust only skilled mechanics for repairs to ensure safety. Consider durable aftermarket parts if your warranty has ended.
Stay informed to keep your Ram running smoothly and safely. Don’t ignore ticking sounds or exhaust smells—they signal urgent issues. Taking action today helps avoid costly problems tomorrow. Safety and performance go hand in hand with proper maintenance.















