If you own a Chrysler 200, you might have noticed issues with the active grille shutter system. These problems can cause your car to run less efficiently and may even trigger warning lights on your dashboard.
You’re probably wondering why this happens and what you can do about it. Understanding the common active grille shutter problems in your Chrysler 200 will help you spot trouble early and avoid costly repairs. Keep reading to learn what signs to watch for, what causes these issues, and how to fix them to keep your car running smoothly.

Credit: www.tascaparts.com
Common Symptoms
The Chrysler 200’s active grille shutter system helps control airflow to the engine. Problems with this system can cause several noticeable symptoms. Recognizing these signs early can prevent bigger issues and keep your car running smoothly.
Unusual Noises
Listen closely near the front grille. Clicking or grinding sounds may come from the shutter motor. These noises often mean the shutter mechanism is stuck or failing. Ignoring these sounds can lead to more damage over time.
Check Engine Light
The check engine light may turn on due to grille shutter problems. The car’s computer detects if the shutter fails to open or close properly. This warning signals you to get the system checked quickly.
Poor Engine Performance
A bad active grille shutter can cause poor engine performance. The engine might run hotter or use more fuel. You may notice reduced power or sluggish acceleration. This happens because airflow to the engine is not regulated correctly.
Main Causes
The Chrysler 200 active grille shutter system controls airflow to the engine. It improves fuel efficiency and engine performance. Problems with this system often stem from a few common causes. Identifying these helps in quick troubleshooting and repair. Below are the main reasons why the active grille shutter might fail.
Faulty Actuator Motor
The actuator motor moves the grille shutters open and closed. A faulty motor can cause the shutters to get stuck. This leads to poor airflow and reduced fuel efficiency. Signs include clicking sounds or no shutter movement. Replacing the motor often solves the issue.
Blown Fuse
The active grille shutter system relies on a fuse for electrical protection. A blown fuse interrupts power to the motor and controls. This stops the shutters from operating altogether. The fuse is located in the under-hood fuse box near the battery. Checking and replacing a blown fuse is a simple fix.
Wiring Issues
Damaged or loose wiring can disrupt signals to the shutter motor. Corroded connectors or broken wires cause intermittent or no operation. Inspect wiring harnesses for wear, frays, or disconnections. Repairing or replacing faulty wiring restores proper function.
Physical Obstructions
Dirt, debris, or ice can block the grille shutters from moving. Physical obstructions prevent the shutters from opening or closing correctly. Regular cleaning of the grille area helps avoid this problem. Remove any visible debris to ensure smooth shutter operation.
Locating And Checking Fuses
Locating and checking fuses is a key step when diagnosing Chrysler 200 Active Grille Shutter problems. Fuses protect your vehicle’s electrical system by preventing damage from power surges. A blown fuse can cause the grille shutter to stop working properly. Knowing how to find and inspect fuses saves time and helps fix issues quickly.
Fuse Box Location
The main fuse box sits under the hood on the driver’s side. It is near the battery and easy to spot. Open the hood and look for a black plastic box. It usually has clips or a latch to open the cover. Inside, you will find all the fuses controlling various parts of your Chrysler 200.
Fuse Inspection Steps
Start by opening the fuse box cover. On the underside, a diagram shows each fuse’s position and purpose. Use a fuse puller or needle-nose pliers to gently remove the fuse linked to the grille shutter. Hold it up to light and check if the thin metal strip inside is broken. If it is, the fuse is blown and needs replacing.
Replacing A Blown Fuse
Replace the blown fuse with a new one of the exact same amperage. Using a fuse with a different rating can cause electrical damage. Push the new fuse firmly into the slot. Close the fuse box cover securely. Test the grille shutter to see if it works again. Consult your owner’s manual for fuse ratings and locations if needed.

Credit: www.youtube.com
Diagnosing Wiring Problems
Diagnosing wiring problems in the Chrysler 200 Active Grille Shutter system is essential for proper repair. Faulty wiring can cause the shutters to malfunction or stop working completely. Identifying wiring issues early helps prevent further damage and ensures the grille shutters operate smoothly.
Visual Inspection
Start by examining all visible wiring and connectors near the grille shutter. Look for broken wires, corrosion, or loose connections. Check the wiring harness for any signs of wear or damage. Damaged insulation or exposed wires can cause shorts or open circuits. Clean any dirty or corroded connectors to improve electrical contact. A careful visual check often reveals the main wiring faults.
Using A Multimeter
A multimeter is a useful tool to test the electrical flow in the wiring. Set the multimeter to measure voltage or continuity. Check the power supply to the grille shutter motor and sensors. Measure resistance in the wiring to spot breaks or shorts. Test connectors for proper voltage levels based on the vehicle’s service manual. A multimeter helps confirm if wiring is intact or requires repair.
Common Wiring Faults
Wiring faults often include broken wires, corroded terminals, and loose connectors. Heat from the engine can degrade wires over time. Vibration may cause connectors to loosen or wires to fray. Short circuits from exposed wires can blow fuses or damage control modules. Identifying these common faults speeds up repairs and restores grille shutter function quickly.
Repair Options
The Chrysler 200 Active Grille Shutter can face various issues affecting its performance. Repairing these problems requires specific approaches. Each repair option targets a different cause. Choosing the right method restores proper grille function and improves vehicle efficiency.
Actuator Replacement
The actuator controls the grille shutter’s movement. If it fails, the shutter may stay stuck open or closed. Replacing the actuator involves removing the faulty part and installing a new one. This fix restores smooth operation and prevents engine overheating. Actuator replacement usually requires basic tools and mechanical knowledge.
Fuse Replacement
A blown fuse can interrupt power to the grille shutter system. Check the fuse box located on the driver’s side near the battery. Open the box and find the grille shutter fuse using the diagram on the lid. Remove the fuse and inspect it for breaks in the metal filament. Replace any blown fuse with one of the same amperage to restore electrical flow.
Wiring Repair
Damaged or loose wiring can cause shutter malfunctions. Inspect the wiring harness for cuts, corrosion, or loose connections. Repair small damage by soldering or using electrical tape. Severely damaged wires may need full replacement. Proper wiring ensures consistent power and signal flow to the actuator.
Cleaning And Removing Obstructions
Dirt, debris, or ice can block the grille shutter’s movement. Clean the shutter area gently with a soft cloth and mild cleaner. Remove any visible obstructions carefully to avoid damage. Regular cleaning prevents buildup and keeps the shutter working smoothly. This simple step often fixes minor shutter issues.
Cost Factors
Understanding the cost factors of Chrysler 200 Active Grille Shutter problems helps in budgeting repairs. Various elements affect how much you will pay. These include the parts needed, labor charges, and the type of service shop. Some vehicle models may also influence the total cost.
Parts Vs Labor
Parts for the active grille shutter vary in price. OEM parts usually cost more than aftermarket ones. Labor charges depend on how complex the repair is. Replacing the shutter motor takes more time than fixing a fuse. Shops may charge hourly rates or a flat fee for labor.
Vehicle Model Differences
Different Chrysler 200 model years have different shutter designs. Newer models may require more expensive parts. Some models have easier access to the grille shutter, lowering labor costs. Older models might need additional repairs, raising the total price.
Shop Type Impact
Dealerships often charge higher labor rates than independent shops. They use original parts and have specialized tools. Independent mechanics may offer lower prices but use aftermarket parts. Choosing a certified shop can affect the repair quality and warranty.
Estimated Repair Costs
Repairing the Chrysler 200 Active Grille Shutter can vary in cost. Several factors influence the final price. Understanding these costs helps you prepare for the expense. This section breaks down what to expect for repair charges.
Typical Price Ranges
Replacing an active grille shutter usually costs between $300 and $700. Parts alone may cost $150 to $400. Labor fees add another $100 to $300, depending on the service provider. Prices can shift based on your location and part availability.
Dealership Vs Independent Shop
Dealership repairs tend to be pricier, often charging $500 or more. They use original parts and have specialized technicians. Independent shops offer lower labor rates, sometimes saving $100 or more. They might use aftermarket parts, which can lower costs but vary in quality.
Diy Repair Considerations
Doing the repair yourself can save money. Parts can be bought online for about $150 to $300. You need basic tools and some mechanical knowledge. The task involves removing the front grille and disconnecting the shutter motor. Mistakes could cause more damage, so proceed carefully.

Credit: www.amazon.com
Preventive Maintenance
Preventive maintenance plays a key role in avoiding Chrysler 200 Active Grille Shutter problems. Regular care extends the life of the shutter system. It keeps the vehicle running smoothly and saves money on repairs. Simple steps can help spot issues early and keep the shutters working well. This section covers important tips to maintain your grille shutters.
Regular Inspections
Check the active grille shutter regularly for any damage or stuck parts. Look for signs of rust, broken pieces, or loose connections. Test the shutter by starting the car and watching if it opens and closes properly. Early detection of problems can prevent costly repairs later. Keep a routine schedule to inspect the shutters at least every few months.
Keeping Grille Clean
Clean the grille area often to remove dirt, leaves, and debris. Blockages can cause the shutters to stick or fail to move. Use a soft brush or cloth with mild soap and water to clean the grille gently. Avoid high-pressure water directly on the shutter mechanism. A clean grille allows smooth airflow and proper shutter function.
Electrical System Checks
Inspect the electrical connections related to the grille shutter. Check the fuses in the under-hood fuse box near the battery. A blown fuse can stop the shutter from working. Use the fuse diagram to identify and replace any faulty fuses with the correct type. Look for loose or corroded wiring and fix them promptly. Proper electrical flow is essential for shutter operation.
Frequently Asked Questions
How To Know If An Active Grille Shutter Is Bad?
Listen for clicking or grinding noises from the grille. Check for poor engine performance or illuminated check engine light. Inspect the shutter for stuck or unresponsive movement. These signs indicate a bad active grille shutter.
What Is The Most Common Problem With Chrysler 200?
The most common problem with Chrysler 200 is transmission issues, including rough shifting and hesitation during acceleration.
Where Is The Fuse On A 2015 Chrysler 200 Active Grill Shutter?
The fuse for the 2015 Chrysler 200 active grill shutter is in the under-hood fuse box. Find it on the driver’s side near the battery. Open the box and use the lid diagram to locate the specific fuse. Replace if blown, matching the amperage.
How Much Does It Cost To Fix Active Grill Shutters?
Fixing active grill shutters costs between $500 and $1,200, depending on parts, labor, and vehicle model. Labor often raises the total price. Dealership repairs usually cost more than independent shops. Complex jobs requiring front fascia removal increase labor time and expenses.
What Causes Chrysler 200 Active Grille Shutter Problems?
Common causes include motor failure, stuck shutters, or electrical issues in the system.
Conclusion
Chrysler 200 active grille shutter problems can affect your car’s performance. Faulty shutters may cause poor fuel efficiency and engine overheating. Regular checks help spot issues early and save money. Simple fixes like fuse replacement can solve minor problems fast.
Ignoring shutter faults might lead to expensive repairs later. Stay alert to unusual sounds or warning lights on your dashboard. Taking care of your grille shutters keeps your vehicle running smoothly.














